HD Welding Hats | Handmade Welding Caps Built for the Trade

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I am currently booked thru the December 8, 2026

*Current Order to Ship Time is 8 weeks.*

Order Schedule Update: 10/11/2026

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English

USD

Australia

AUD $

Austria

EUR €

Belgium

EUR €

Canada

CAD $

Czechia

CZK Kč

Denmark

DKK kr.

Finland

EUR €

France

EUR €

Germany

EUR €

Hong Kong SAR

HKD $

Ireland

EUR €

Israel

ILS ₪

Italy

EUR €

Japan

JPY ¥

Malaysia

MYR RM

Netherlands

EUR €

New Zealand

NZD $

Norway

USD $

Poland

PLN zł

Portugal

EUR €

Singapore

SGD $

South Korea

KRW ₩

Spain

EUR €

Sweden

SEK kr

Switzerland

CHF CHF

United Arab Emirates

AED د.إ

United Kingdom

GBP £

United States

USD $

Welcome

HD Welding Hats

Experience superior comfort and style with custom weding caps crafted in the USA

Browse All Learn more

Now is the best time to stock up!

Solid Color Welding Cap Sale

Check out the full selection of Solid Color Cotton Fabric for you new Welding Caps

View Solid Colors Caps View All Collections

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FAQ

Most Asked Questions

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Quick Answers to Quick Questions

Your email address

Order updates and scheduling information are sent to the email address used at checkout. Please check that inbox (including spam/junk) before contacting me about your order. If you contact me from a different email address, include your order number and the email address used when ordering.

Your Contact Information Is Private

The contact information you provide with your order is used only to process your order and communicate with you about your purchase. I do not sell, share, or provide your contact information to anyone else.

How do I choose my hat size?

The best way is to compare your actual head circumference measurement to the HDWH Size Chart here -> [Size Measurements](/content/pages/welding-cap-size-depth-brim-info "https://weldinghat.com/pages/welding-cap-size-depth-brim-info"/index.html)

What is cap depth?

Depth is how far down the cap pulls towards your eyebrows and how it covers (or not) your ears. It is measured at the side of the cap from top center of the crown to the edge of the band.

How long will it take to make my hat?

Due to high demand lead times are 4-6 weeks as all welding caps are made in the order they are received. I do Order Schedule Updates at least once a month- at that time I send everyone who has placed an order a firm Product Date for their order. I send tracking info when your order is packaged for shipping so you know when to expect it.

Are the hats made in the USA?

Yes, I live in Central Oregon. All HDWH caps are made and shipped from Oregon across the USA and Internationally.

Why is the fabric prewashed?

Prewashing is the main step in preventing shrinking of your new welding caps after they are made. I use the hottest setting on the machines, and press several times through the production process - all this to make sure your hats fit the same the first time as they do the 131st time.

Can I add embroidery?

Yes, all welding caps that can have embroidery as an option have it listed on it's specific product page. Embroidery is an additional cost.

What if I need help choosing?

Just reach out to me via the [Contact Form](/content/pages/contact "https://weldinghat.com/pages/contact"/index.html) or the email address at the bottom of every page and I'll do my best to help.

How do I wash my welding hat?

Wash with like colors and your preferred laundry detergent. Line drying is suggested but machine drying is acceptable. Care has been taken to pre-shrink the fabrics before your caps are made from it.

Color safe bleach for colors, even with embroidery. Chlorine bleach for white caps without embroidery. If your caps have decorative stitching, embroidery or HTV special care should be taken when laundering.

What Sets HD Welding Hats Apart

Compare Before You Buy

HD Welding Hats® Mass Produced Caps Marketplace Vendors Independent Sellers
Made in USA Varies Varies Varies
Made to Order Rare Varies Varies
Prewashed Fabric Rare Varies Varies
Direct from Maker No Varies Varies
Custom Hat Size Free Rare Varies Varies
Custom Depth Free Rare Rare Varies
Multiple Brim Options Free Rare Rare Varies
Denim Brim Reinforcement Free Rare Varies Varies

Focused. Refined. Job-Ready.

Production time is approximately 8 weeks!

Order Schedule Update Posted

The Order Schedule for all orders placed as of 10/11/2026 before 10:30AM Pacific Time are scheduled. Check your email for updates.

You can also use the [Order Schedule Page](/content/pages/hdwh-order-schedule "HDWH Order Schedule"/index.html) if you prefer - will need Order #

Order Schedule Update — Holiday Orders

Production is currently booked through December 8, 2026. If you’re ordering welding caps for Christmas, please place your order right away. Only a small window remains to allow time for both handmade production and shipping.

Christmas Delivery is NOT guaranteed.

Orders are scheduled in the order received. Your scheduled production date is the date your caps will be made—not a delivery date.

Check Your Production Date

What Client Say?

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Josh Helback

October 11, 2026

I have worked in some challenging environments to say the least and these chromers hold up. I wouldn’t buy my welding hats from anyone else. I have and will continue to recommend these to anyone looking for a high-quality welding hats.

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Josh Helback

October 11, 2026

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Landon Burroughs

October 1, 2026

Best around

The welding caps I received are some of the best I’ve ever had all the measurements are spot on definitely my new go to

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Blake

September 24, 2026

Best welding caps I've ever had

RoxAnne did a really nice job. These are probably the nicest hats I've ever ordered. I'd definitely recommend RoxAnne to anyone looking for welding caps. Her work is top of the line

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Ryan Butler

September 22, 2026

Amazing hard hat cap

I’m a union electrician apprentice out of local 22 and have been rocking them every day in my hard hat for over a year. Super comfortable and seemed to hold up for years to come. I have one for every day of the week and love all the fun colors and designs to choose from. Being able to get an exact fit with your exact measurements makes them super easy to buy as well. Great product

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Jason

Verified

July 18, 2026

Best hat's I've ever worn

Roxannes hat's are the best quality, craftsmanship, fit and longest lasting hat's I have ever worn! Thank you very much!

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Kelcy Salisbury

Verified

October 21, 2025

Hi Roxanne thank you for what you do. I love my new hat. Perfect for the season. I have hats you made for me over 25 years ago I think you were at a different location. My Stars and Stripes is 2001 and I know I have more much older. Thank you for wha

K

Kelcy Salisbury

Verified

September 27, 2025

These are the best and most comfortable caps on the market. I窶况e tried many others and nothing beats these. My head is an in between size so I order my caps customized and they always fit and look great. Will not buy any other brand!

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Robert Brian

Verified

June 5, 2025

Great fit and build. These are my first ones. Give them a try!

It's a great time to stock up on the Classic

Solid Color Welding Caps

Save up to 20% while you stock up on the classic six panel, reversible solid colored welding cap. Mix and match to suit your style and save.

Learn more

Premium, handcrafted welding caps made for comfort, protection, and pride in your work.

Built for Welders. Backed by Experience.

At HD Welding Hats, every cap is made with the needs of real welders in mind. I source durable materials from American suppliers and handcraft each cap for the perfect balance of protection, comfort, and style.

Why Choose HD Welding Hats

• Proven Protection: Each cap is built from high-quality fabrics that stand up to sparks, heat, and long days on the job.

• Made to Fit: With a full range of sizes and custom options, you’ll find a cap that fits like it was made just for you.

• Style That Works: From clean, solid colors to bold, standout prints — wear your cap with confidence and character.

• Handcrafted Quality: Every stitch reflects attention to detail, ensuring strength, comfort, and long-lasting performance.

When you wear an HD Welding Hat, you’re not just buying gear — you’re choosing craftsmanship, reliability, and pride in the trade.

Find Your Fit. Wear Your Style.

From solid colors to bold prints and classic bandannas — every HD Welding Hat is crafted for comfort, durability, and the trade.

Click a category below to find the welding cap that fits your style, your work, and your day.

Shop All Welding Cap Collections

Real customer stories

K

Kelcy Salisbury

October 21, 2025

Hallows Night Cotton Welding Cap

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Kelcy Salisbury

October 4, 2025

Love it!

Light Blue Houndstooth Cotton Welding Cap

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Kelcy Salisbury

October 4, 2025

The best!

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Kelcy Salisbury

September 27, 2025

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Robert Brian

June 5, 2025

Great fit and build. These are my first ones. Give them a try!

White Cotton Welding Cap

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Robert Brian

June 4, 2025

First buy from this company. Been welding long enough that i know whats good and bad. I will say that i was not disappointed. The fit was good, and the feel. Will see how long it lasts ! They cost a lil more, but most items that are good do. So i would sa

Pipeliner Fancy Cotton Welding Cap – Custom Stitched

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Jose Lara

May 14, 2025

Great overall welding caps. I like the material and the way they feel on your head.

Pipeliner Fancy Cotton Welding Cap – Custom Stitched

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Berry Wardlaw

February 20, 2024

I tried twice to call and tell you how much I love my custom HD Welding Hat but didn't receive a return call. After posting on my Facebook page, many, many people recognized what was going on. My hat was designed after an icon in the American motorcy

Hi Berry, my apologies for missing your call. I did hear the voicemail though. Thank you for the com...Read More

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Laurie Veverka

January 26, 2024

Quality and workmanship are top notch! I bought a 3 pack over 10 years ago, the stitching and fit never failed or stretched. The material finally wore through where my heads bands ride. Always love the patterns picked for me too!!

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Leonard Mallery

December 27, 2023

Bought the same one 12 years ago so I ordered a the same one again and the quality is great plus I washed it so many times and it lasted a long time

Army Strong Cotton Welding Cap

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Taylor Peterson

August 13, 2023

I've tried many different welding caps over the years by far HD welding hats are the best. These caps fit exactly how you order them and hold up to years a welding /washing machine abuse. HD welding hats are the only caps l buy period.

Pipeliner Fancy Cotton Welding Cap – Custom Stitched

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Todd Ilgen

June 23, 2023

Wait time was a little long but well worth the weight. Group buy with coworkers is next. Thank you.

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Made to Order, Made to Last

Satisfaction Guarantee

I stand behind my welding caps with a 100% satisfaction guarantee.

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Enjoy free standard US shipping on orders over $75 .

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If you have a suggestion or a question please let me know. If you'd like a response leave your email address so I can reach you.

Have a great day,

RoxAnne Owner/Operator